At Expedition Systems, we don’t just manufacture bodies. We build extreme-duty expedition trucks capable of handling the harshest terrain on the planet. If your build needs to carry critical gear, handle remote conditions, or just work harder than the rest, now’s the time to lock it in.

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What to expect from your build journey

truck build

From first conversation to final handover, every Expedition Systems build is a hands-on, collaborative process:

  1. Initial consultation: You’ll speak directly with our team. He’ll sketch, spec, and map your goals in real-time.
  2. Certified build: Fabrication is done entirely in-house. Subframes, trays, electrical, and compliance – all sorted.
  3. Fitout + sign-off: We handle the hard stuff: engineering approval, weighbridge, and certification.
  4. Ready to roll: You pick up a vehicle that’s not just road-legal, but rigged for the long haul – work or weekend.

No runaround. No compromises. Just extreme-duty craftsmanship from start to finish.

What’s included

  • ✅ Free Custom Truck Tray & Canopy Design Consultation

    (Valued at $597) - Tailored to your exact work, fleet, or off-grid requirements—we design around your mission.

  • ✅ Free Engine Guard – Fitting Included

    (Valued at $337) - Protect your engine with real-time temp, pressure, and warning alerts—essential for loaded vehicles in remote conditions.

  • ✅ Free GPS Tracker – Fitting Included 

    (Valued at $497) - Built-in tracking and remote immobilisation to keep your investment safe in the field or on the job.

  • ✅ Free Engineering and Compliance Sign-Off

    (Valued at $1439) - Full engineering support including modification approval, weighbridge documentation, and compliance certification.

  • ✅ Free Vehicle Inspection (Pre or Post-Build)

    (Valued at $300) - Ensure your truck is cert-ready with an inspection by our partnered heavy-vehicle compliance team.

  • ✅ Priority Build Slot Access

    Be one of only four customers to secure a build this month with 80% upfront and skip the queue for Q1 delivery.

Why Expedition Systems for Your Truck Build?

  • Australian Manufactured

    Built entirely in our Mandurah facility using top-grade Australian aluminium, stainless steel, and electrical components. Backed by tradesmen, not middlemen.

  • Modular and Transferable

    Our trays and canopies are designed to move with your fleet. Replace the cab chassis—keep the fit-out. Simple, modular, economical.

  • Extreme-Duty Engineering

    Whether you're heading into the bush, the mines, or 1,000km off-grid—our range of dynamic subframes, fully welded construction, and over-engineered assemblies won’t let you down when the road ends.

  • Built for Business. Built to Last

    Perfect for the big lap, emergency services, fleet, government, commercial or remote area operations where failure is not an option.

  • The ultimate in passenger safety

    When you’re on the road, the unexpected can be just around the corner which is why we handle every stage of the build from super single conversions and suspension upgrades to manufacturing and final fit out – Rest assured, you’re in safe hands.

  • Commitment to Australian Trades

    We're proudly investing in the next generation of skilled Australian tradespeople—training apprentices in fabrication, design, and 12V electrical systems. Because Australian manufacturing will never die on our watch.

FAQs

How many builds are available?

We’re only opening 6 build slots for this run.

What kind of vehicles do you work on?

We specialise in light trucks and 4WD platforms. If you’re unsure if your vehicle suits, reach out.

Is everything done in-house?

Yes. Design, fabrication, fitout and compliance are all handled from our WA facility.

Are your systems engineered and certified?

Absolutely. Our builds include full engineering support and certification.

Can I supply my own vehicle?

Yes. We work with supplied cab chassis.

How do I start?

Click any of the consultation buttons on this page. We’ll respond within 24 hours to confirm eligibility and next steps.

Secure your custom build slot now

If you're planning a serious truck build in the next few months, now’s a great time to start the conversation.

We’re opening just six slots for this month’s production schedule. Builds are fully custom, engineered in-house, and tailored to your goals - whether it’s long-range touring, heavy-duty work, or remote operations.

This isn’t a bolt-on kit or off-the-shelf tray. It’s a hand-built, fully certified system designed around your mission.

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